Case Studies

HPPE Corporation produces the next generation of high performance and cost-competitive biopolymer based products. Along with its extensive line of products, HPPE offers product development and toll manufacturing services. HPPE is committed to renewable and sustainable practices, and to the development of products designed to increase performance and add value for our customers and partners. HPPE is one of the few biopolymer manufacturing companies that can manufacture biopolymer products on an industrial scale while maintaining a very precise range of product performance and quality control specifications. Located in Columbus, Georgia USA, HPPE manufactures pharmaceutical grade biopolymers in a class 1000 cleanroom.

• Planning and executing Production Orders were a challenge for us.
• Performing Quality Checks and maintaining history for backtracking was also a tedious activity manually.
• We were looking for a complete packaged solution which could fit in all our requirements including Sales, Procurement, Inventory Management and Financial Accounting.

We had a detailed discussion for implementing the requirement. Interactive discussion sessions were held with Process owners for a complete understanding of the current process. A complete To-Be process was drafted including the Pharma Add-on for manufacturing and quality check.

A timeline of 5 months was specified and strictly followed for successful implementation of all the business process including Process Manufacturing, Quality Check, Sales and Distribution, Procurement Management, Inventory and Financial Accounting.

• Batch Control and Traceability was accomplished with strict industry standards by automating complex Batch Manufacturing Records (BMR) & Batch Packaging Records (BPR).
• Quality Control manages quality process at inbound, in-process and outbound of material movements. Dynamic functionality is available for defining the quality checks and parameters at each item level. Ensure the availability of statutory reports like COA.
• Production Management was achieved by Seamlessly orchestrating processes to align manufacturing operations of the Pharma industry ensuring the maximum utilisation of plant and resources and controlling the production cost.
• Roles and Authorizations were Created, assigned and managed roles based on duties and business processes. Managed complex authorization matrix without any hassle.
• Warehouse Management included managing stocks at multiple warehouses, automate bin allocation and containers with great ease. Even drill down to each container level and the batch level is available.
• On-Demand Reports were promptly accessible from inward registers, price variance, stock ledgers to sales order reports at the fingertips. Dashboards and KPIs were configured for top management and process owners.