Process Manufacturing Add On 2017-08-01T17:54:40+00:00

Process Manufacturing Add-On

Process manufacturing can be an extremely complex process involving various unit operations, yield calculations and stringent quality control norms.  From the shifting quality of the ingredients, to the changing environment of the market, being able to make changes ‘on-the- fly’ are paramount.  Quality of raw materials, their shelf-life and the impact on entire supply chain process itself make the needs of process manufacturers very challenging.  Thus having the right software in place to help manage the entire supply chain & production planning is essential.

Our process manufacturing add-on will help you run your business seamlessly by eliminating the challenges that industries like Chemicals, Pharmaceutical, Paints & Coatings, Speciality Chemicals, Cosmetics and Personal Care products. Our add-on offers a complete solution designed to meet the complexities and ever-changing needs of formula and recipe based “Loan & License” manufacturing. It can handle all your manufacturing, finance, quality and compliance and distribution needs and generate business analytics across all facets of your enterprise including key business processes.

Add-on Functionalities

  • End-to-end process integration

  • Complete material traceability

  • Routing / Stage & Operation management

  • Tracking of expiry, rejections, rework and wastages

  • Managing production stage wise WIP inventory, its cost and yield management

  • Regulatory & process industry specific reports

  • Managing outsourced processes / contract manufacturing

  • Compliance management with frequent changes in government norms

  • Monitoring of BMR / BPR throughout production process

  • Maintaining quality with different parameters

  • Sampling management

  • Formulation calculations and management

  • Bar code labels

  • Quality control / Quality assurance management

  • Warehouse management

  • Units & work center management

Key Functionalities

Batch Production

Create and schedule the optimal number of batch jobs required for a product formula and its multiple packaging configurations, based upon the aggregate demand for the given product.

Costing

Roll up existing and theoretical product costs, as well as fixed, tiered and scalable costs to formulas, intermediates and finished goods during product development.

Quality

From vendor inspection plans to formula and finished good QC testing, establish a comprehensive QA program that ensures the delivery of quality products to your customers.

Compliance

Keep compliant with industry specific and 21 CFR Part 11 FDA regulations, in terms of labeling, lot traceability reports, transactional audit reports and shipping documentation.

Inventory

Manage inventory based upon quality status, units of measure, expiration date, lot number, strength, license, serial number and location to ensure the right inventory is available for manufacturing and distribution activities.

Maintenance

Establish a preventive maintenance program to avoid unnecessary equipment failures and keep your plant running smoothly.

Purchasing and Planning

With a granular visibility to available raw material, intermediate and finished goods inventory, as well as current batch production jobs, you can employ economies of scale to purchase raw materials and schedule batch production jobs in order to meet forecasted demand.

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